{"id":1877,"date":"2015-01-03T14:33:47","date_gmt":"2015-01-03T20:33:47","guid":{"rendered":"http:\/\/haveblue.org\/?p=1877"},"modified":"2015-01-03T14:33:47","modified_gmt":"2015-01-03T20:33:47","slug":"a-pair-of-quick-machining-projects","status":"publish","type":"post","link":"https:\/\/haveblue.org\/?p=1877","title":{"rendered":"A pair of quick machining projects"},"content":{"rendered":"<p>\t\t\t\tIt&#8217;s been a busy summer\/fall\/early winter, but I&#8217;ve managed to make a few chips in the shop over the past few months.\u00a0 First up, dad had a front tractor axle that needed a little work.\u00a0 The hole drilled through it wasn&#8217;t quite at the needed 5 degree angle to allow for proper assembly, so he ground out the sleeve that had been welded in and I gave the boring operation a try.<\/p>\n<p><a href=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2015\/01\/spindle-tipped-5deg.jpg\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1880\" title=\"spindle tipped 5deg\" src=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2015\/01\/spindle-tipped-5deg.jpg?resize=614%2C863\" alt=\"\" width=\"614\" height=\"863\" \/><\/a><\/p>\n<p>Clamping the part was a little easier than I thought it would be.\u00a0 It&#8217;s a heavy beast, and is as long as the entire mill table.\u00a0 There&#8217;s a pair of blocks near either end that worked great for aligning it on a a horizontal plane, then I just had to clamp the center section in the vise.\u00a0 I tipped the head forward by 5 degrees to complete the setup.<\/p>\n<p><a href=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2015\/01\/indicating-hole.jpg\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1881\" title=\"indicating hole\" src=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2015\/01\/indicating-hole.jpg?resize=614%2C528\" alt=\"\" width=\"614\" height=\"528\" \/><\/a><\/p>\n<p>I seem to have lost the feeler clamp screw for my trusty Blake Co-Ax indicator, so I used an edge finder to pick up the hole center instead.<\/p>\n<p><a href=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2015\/01\/boring-out-.jpg\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1882\" title=\"boring out\" src=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2015\/01\/boring-out-.jpg?resize=614%2C531\" alt=\"\" width=\"614\" height=\"531\" \/><\/a><\/p>\n<p>I didn&#8217;t have a boring bar long enough to plunge all the way through, so I bought one just for this project.\u00a0 I selected a bar tipped with C2 carbide since the cut would be interrupted due to being a slightly different angle than the original hole.\u00a0 I started by setting the boring head to a small enough diameter that it would just start cutting at the bottom of the hole (where the offset between the existing hole and my new cutting axis is greatest).\u00a0 I then adjusted the boring head to make the hole a little larger, set the powerfeed, and bored again.\u00a0 It was long, slow work, but I finally got to the point where I had better than 50% circumference all the way through.\u00a0 Finally, I turned a matching sleeve on the lathe that dad could weld into the axle hole for the whole assembly to ride on an axis pin.<\/p>\n<p>A friend is assembling a new upper for his AR, and one of the components is a <a href=\"http:\/\/slrrifleworks.com\/index.php?route=product\/product&amp;path=57&amp;product_id=417\">Sentry 7 adjustable gas block<\/a>.\u00a0 Unfortunately, the freefloat handguard he&#8217;s using makes adjustment of the metering setscrew almost impossible.\u00a0 Dremeling out a simple slot would fix things just fine, but would look pretty ugly &#8211; milling the slot would look much cleaner.<\/p>\n<p><a href=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2015\/01\/freefloatmill1.jpg\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1883\" title=\"freefloatmill1\" src=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2015\/01\/freefloatmill1.jpg?resize=614%2C377\" alt=\"\" width=\"614\" height=\"377\" \/><\/a><\/p>\n<p>The problem is, how do you clamp a round object while also properly indicating it so the cut is right over the central axis?\u00a0 After a bit of pondering, I came up with the above solution.\u00a0 I first drilled and tapped holes in a 1&#8243; square aluminum bar and clamped that into the mill vise.\u00a0 I used strips of tape on the vise jaws to protect the anodizing on the handguard, and then used a pair of 1\/2&#8243; bolts to secure the handguard &#8211; tightening the bolts works to wedge the handguard against the top edges of the jaw faces, perfectly centering and aligning the handguard.<\/p>\n<p><a href=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2015\/01\/freefloatmill2.jpg\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-1884\" title=\"freefloatmill2\" src=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2015\/01\/freefloatmill2.jpg?resize=614%2C418\" alt=\"\" width=\"614\" height=\"418\" \/><\/a><\/p>\n<p>At that point, milling the slot (really just removing the web from between two holes) was a piece of cake.\t\t<\/p>\n","protected":false},"excerpt":{"rendered":"<p>It&#8217;s been a busy summer\/fall\/early winter, but I&#8217;ve managed to make a few chips in the shop over the past few months.\u00a0 First up, dad had a front tractor axle that needed a little work.\u00a0 The hole drilled through it wasn&#8217;t quite at the needed 5 degree angle to allow for proper assembly, so he [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"nf_dc_page":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[9,11,4],"tags":[],"class_list":["post-1877","post","type-post","status-publish","format-standard","hentry","category-gunsmithing","category-machining","category-metalworking"],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/posts\/1877","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/haveblue.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1877"}],"version-history":[{"count":0,"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/posts\/1877\/revisions"}],"wp:attachment":[{"href":"https:\/\/haveblue.org\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1877"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/haveblue.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=1877"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/haveblue.org\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=1877"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}