{"id":2355,"date":"2021-07-25T01:35:26","date_gmt":"2021-07-25T01:35:26","guid":{"rendered":"http:\/\/haveblue.org\/?p=2355"},"modified":"2021-10-18T00:43:31","modified_gmt":"2021-10-18T00:43:31","slug":"test","status":"publish","type":"post","link":"https:\/\/haveblue.org\/?p=2355","title":{"rendered":"3D printed stencils"},"content":{"rendered":"\n<p>Recently, I had a need to apply some quick identification markings to various objects.  A normal person would have thought &#8220;yeah, I&#8217;ll just make a quick paper stencil and use that&#8221;.  That sounds like a delightful solution, but when you have a hammer, everything looks like a nail, and I have several 3D printers, so&#8230;<\/p>\n\n\n\n<p>One drawback of a traditional paper stencil is needing to use bridges to secure &#8216;islands&#8217; in the stencil &#8211; letters like A, B, D, O, P, Q, and R.  So for fun, I decided to build overhead bridges into the stencil so that they wouldn&#8217;t show up in the end result.  Unnecessary and frivolous?  Absolutely!  Cool and interesting?  Affirmative!<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"980\" height=\"531\" src=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/solidworks-stencil.png?resize=980%2C531\" alt=\"\" class=\"wp-image-2360\" srcset=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/solidworks-stencil.png?resize=1024%2C555&amp;ssl=1 1024w, https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/solidworks-stencil.png?resize=300%2C163&amp;ssl=1 300w, https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/solidworks-stencil.png?resize=768%2C416&amp;ssl=1 768w, https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/solidworks-stencil.png?resize=1536%2C832&amp;ssl=1 1536w, https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/solidworks-stencil.png?resize=210%2C114&amp;ssl=1 210w, https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/solidworks-stencil.png?w=1920&amp;ssl=1 1920w\" sizes=\"auto, (max-width: 980px) 100vw, 980px\" \/><\/figure>\n\n\n\n<p>I first determined the &#8216;printable&#8217; area and laid out 1&#8243; high letters on it, which gave me a 0.025&#8243; thick stencil.  Then I made 0.5&#8243; high &#8216;plates&#8217; over each of the islands and made cutouts so that the stencil could be sprayed from all sides and not leave any shadows from the overhead bridges.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" width=\"980\" height=\"735\" src=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/finished-product.jpg?resize=980%2C735\" alt=\"\" class=\"wp-image-2361\" srcset=\"https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/finished-product.jpg?resize=1024%2C768&amp;ssl=1 1024w, https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/finished-product.jpg?resize=300%2C225&amp;ssl=1 300w, https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/finished-product.jpg?resize=768%2C576&amp;ssl=1 768w, https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/finished-product.jpg?resize=1536%2C1152&amp;ssl=1 1536w, https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/finished-product.jpg?resize=210%2C158&amp;ssl=1 210w, https:\/\/i0.wp.com\/haveblue.org\/wp-content\/uploads\/2021\/07\/finished-product.jpg?resize=1960%2C1470&amp;ssl=1 1960w\" sizes=\"auto, (max-width: 980px) 100vw, 980px\" \/><\/figure>\n\n\n\n<p>The finished result is not perfect &#8211; the porosity of the 3D print (being only .025&#8243; thick) allows a few spots of paint to spray through the mask (and there&#8217;s a bit of edge bleed in a few places).  Still, I&#8217;m happy with the results as a quick and dirty 3D printing application.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Recently, I had a need to apply some quick identification markings to various objects. A normal person would have thought &#8220;yeah, I&#8217;ll just make a quick paper stencil and use that&#8221;. That sounds like a delightful solution, but when you have a hammer, everything looks like a nail, and I have several 3D printers, so&#8230; [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"nf_dc_page":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[2],"tags":[],"class_list":["post-2355","post","type-post","status-publish","format-standard","hentry","category-3d-printing"],"jetpack_featured_media_url":"","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/posts\/2355","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/haveblue.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=2355"}],"version-history":[{"count":5,"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/posts\/2355\/revisions"}],"predecessor-version":[{"id":2385,"href":"https:\/\/haveblue.org\/index.php?rest_route=\/wp\/v2\/posts\/2355\/revisions\/2385"}],"wp:attachment":[{"href":"https:\/\/haveblue.org\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=2355"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/haveblue.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=2355"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/haveblue.org\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=2355"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}